MIG, TIG, and Stick Welding: What's the Difference?

When you’re looking for metal fabrication in Arkansas, one thing’s for sure - the welds matter. Behind every sturdy handrail, structural frame, or custom part is a welding process designed for that exact job. At JAMM Fabrication & Design, we rely on multiple welding methods to make sure every project we build meets the highest standards of precision, strength, and appearance.

But not all welds are created equal. The right method depends on the project’s purpose, the material used, and where it’s being built. Whether it’s MIG, TIG, or Stick welding, each technique brings its own advantages, and understanding the difference helps explain what makes a JAMM build so solid.

MIG Welding: Efficiency Meets Consistency

MIG welding (short for Metal Inert Gas) is one of the most common methods in fabrication shops, and for good reason - it’s fast, clean, and reliable. This process uses a continuous wire feed and a shielding gas to create a strong, consistent weld with minimal cleanup required.

At JAMM, MIG welding is often our go-to for high-production parts, frames, and assemblies where precision and repeatability are key. It’s especially useful for mild steel and other metals that need clean joints and quick turnaround times.

The benefits of MIG are hard to ignore:

Speed: Great for larger projects or batch fabrication.
Clean Results: Minimal spatter and smoother finishes.
Efficiency: Ideal for shop-controlled environments where productivity matters.

MIG keeps projects moving without compromising strength or quality, making it the backbone of many metal fabrication projects we deliver.

TIG Welding: The Art of Precision

If MIG is known for speed, TIG welding (or Tungsten Inert Gas) is known for control. TIG welding uses a non-consumable tungsten electrode and often requires manual filler rod application, giving welders the ability to fine-tune every detail.

This method is often used when appearance and precision are just as important as structural integrity like in stainless steel handrails, aluminum components, or architectural metalwork. The result? Welds that are smooth, refined, and nearly invisible once finished.

While TIG welding requires more time and expertise, it’s the gold standard for projects that demand a high level of craftsmanship. At JAMM, our welders are trained to make TIG welds look as good as they perform, perfect for custom metal fabrication projects that call for both aesthetics and durability.

Stick Welding: The Workhorse of the Field

For projects that leave the comfort of the shop and head into the field, Stick welding (also called Shielded Metal Arc Welding) is the go-to method. Unlike MIG and TIG, Stick welding doesn’t rely on a shielding gas system, which makes it more adaptable to outdoor conditions like wind or rain.

It’s tough, versatile, and works on a wide range of materials - even rusty or painted surfaces. That’s why it’s often used for industrial construction, heavy equipment, and outdoor steel structures.

Stick welds might not always look as polished as TIG or MIG, but what they lack in aesthetics, they make up for in reliability. It’s the kind of weld you want holding up in the field, where strength comes first.

Why the Process Matters

Choosing the right welding process isn’t just about preference - it’s about performance, precision, and purpose. Every project that comes through JAMM’s doors is evaluated by our experienced fabricators to determine which technique delivers the best result.

We consider factors like:

Material Type: Steel, aluminum, or stainless steel?
Location: Indoor fabrication vs. outdoor installation?
Application: Is it a decorative railing or a load-bearing structure?
Finish Requirements: Does it need to be powder-coated, polished, or left raw?

This attention to detail ensures that every piece leaving our shop is not only strong and functional but built for its specific environment. That’s the difference between a good weld and a great one.

Quality You Can See (and Rely On)

Whether we’re fabricating parts for a commercial facility, a custom project, or industrial equipment, the goal is always the same - precision and performance. Our shop combines modern technology, skilled craftsmanship, and a commitment to doing it right the first time.

Clean bends, tight welds, and consistent finishes aren’t just goals - they’re the JAMM standard. Every project is measured, fit-checked, and inspected before it leaves the shop so that when it arrives on site, it’s ready to perform.

Your Local Metal Fabrication Experts in Arkansas and Texas

At JAMM Fabrication & Design, we’re proud to serve as a trusted partner for custom metal fabrication in Arkansas, from one-off builds to high-volume production. Our team combines hands-on expertise with state-of-the-art equipment to deliver results you can count on.

Whether you need a precision TIG weld on stainless, a rugged Stick weld for outdoor durability, or a fast and efficient MIG production run, we’ve got the process and the people to make it happen.

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